We've all been there: your favourite cap has absorbed one too many sweaty workouts or dusty outdoor adventures, and it's starting to smell. The temptation to throw it in the washing machine is strong, but doing so could destroy its shape, shrink the fabric, or cause colours to bleed. Proper cap care requires a more thoughtful approach.

This guide covers everything you need to know about cleaning and maintaining your caps, from quick spot treatments to deep cleaning methods that won't compromise their structure or appearance.

Before You Start: Know Your Cap

Different caps require different care approaches. Before cleaning, identify these key characteristics:

Brim Material

Older caps (pre-1980s vintage and some budget caps) may have cardboard brims, which will warp and disintegrate if soaked. Modern caps typically have plastic brims that can handle water. Gently bend the brim to check—plastic will flex smoothly while cardboard feels stiffer and may crackle.

Fabric Type

  • Cotton: Most durable for cleaning but prone to shrinkage in hot water
  • Polyester: Handles washing well and dries quickly
  • Wool: Requires gentle treatment to prevent shrinking and felting
  • Leather/Suede: Avoid water entirely; use specialised leather cleaners

Embellishments

Embroidered caps generally handle washing well, but those with printed graphics, patches, or rhinestones may require more careful spot cleaning to prevent damage.

⚠️ Never Do These Things

Never put caps in the dishwasher (despite popular internet advice)—the heat and harsh detergents damage fabrics and brims. Also avoid clothes dryers, which cause shrinking and warping. And never use bleach, even on white caps, as it weakens fibres.

Method 1: Spot Cleaning (Light Dirt)

For caps that just need a refresh or have specific dirty spots, spot cleaning is the safest approach:

  1. Mix your solution: Combine cool water with a small amount of mild laundry detergent or dish soap. Avoid anything with bleach or strong whitening agents.
  2. Test first: Apply a small amount to an inconspicuous area (inside the sweatband) to check for colour bleeding.
  3. Apply carefully: Use a soft cloth or soft-bristled brush (an old toothbrush works well) to gently work the solution into dirty areas.
  4. Focus on the sweatband: This area accumulates the most oil and sweat. Work from both sides if the band is removable.
  5. Wipe clean: Use a damp cloth to remove soap residue, then pat dry with a towel.
  6. Air dry properly: Place the cap over a rounded object (like a coffee can, balloon, or balled-up towel) to maintain crown shape while drying.

Method 2: Hand Washing (Full Clean)

When spot cleaning isn't enough, a careful hand wash will thoroughly clean your cap without the risks of machine washing:

  1. Fill a basin: Use cool or lukewarm water—never hot. Add a small amount of mild detergent or cap-specific cleaner.
  2. Submerge the cap: Let it soak for 10-15 minutes to loosen dirt and oils.
  3. Gently scrub: Use your fingers or a soft brush to clean the fabric, paying extra attention to the sweatband and any visible stains.
  4. Rinse thoroughly: Run cool water over the cap until all soap is removed. Residual detergent can cause stiffness and attract more dirt.
  5. Remove excess water: Gently press the cap with a clean towel. Don't wring or twist, which can distort the shape.
  6. Shape and dry: Reshape the crown and brim, then place over a form to dry. Keep away from direct sunlight and heat sources.

🎯 Drying Tips for Best Results

  • Allow 24-48 hours for complete drying
  • Use a fan to speed drying without heat damage
  • Stuff the crown with a towel to maintain shape
  • Place near a dehumidifier if humidity is high
  • Never use a hairdryer directly on the cap

Dealing with Stubborn Stains

Some stains require extra attention before or during washing:

Sweat Stains

White salt lines from dried sweat are common on cap brims and sweatbands. Create a paste with baking soda and water, apply to the stained area, and let sit for 30 minutes before washing. For stubborn stains, try a 50/50 mixture of white vinegar and water.

Oil/Grease Stains

Apply a small amount of dish soap directly to the stain and let it sit for 10 minutes before washing. Dish soap is formulated to cut through grease and is generally safe on cap fabrics.

Ink Stains

Dab (don't rub) with rubbing alcohol on a cotton ball before washing. Work from the outside of the stain inward to prevent spreading.

Makeup Stains

Use a gentle makeup remover or micellar water on a cotton pad. These products are designed to break down cosmetics without harsh chemicals.

Odour Removal

For caps that smell but aren't visibly dirty, try these deodorising approaches:

  • Baking soda: Sprinkle inside the cap, leave overnight, then shake or vacuum out
  • White vinegar spray: Lightly mist the inside with diluted white vinegar and air dry
  • Freezer method: Seal the cap in a plastic bag and freeze overnight to kill odour-causing bacteria
  • Activated charcoal: Place a small sachet inside the cap overnight to absorb odours
đź’ˇ Prevention Is Easier Than Cure

Apply a sweat liner or cap protector to your sweatband to absorb oils and perspiration before they reach the cap fabric. These inexpensive adhesive strips can be replaced regularly and dramatically extend the time between deep cleans.

Regular Maintenance Habits

Developing good cap care habits will keep your collection looking fresh longer:

  • Rotate your caps: Don't wear the same cap every day—give them time to air out between wears
  • Air them out: After wearing, let caps sit in a well-ventilated area rather than closing them in a drawer immediately
  • Brush regularly: Use a soft brush to remove dust and surface dirt weekly
  • Address stains quickly: Fresh stains are much easier to remove than set-in ones
  • Handle with clean hands: Oils from your hands transfer easily to cap fabric

Special Considerations for Wool Caps

Wool caps (common in fitted styles) require extra care:

  • Use only cold water and wool-specific detergent
  • Never wring or twist wool caps
  • Lay flat to dry on a towel, reshaping as needed
  • Consider professional dry cleaning for expensive wool fitted caps

With proper care, your caps can last for years while looking and smelling fresh. The key is gentle treatment, appropriate cleaning methods for the specific materials, and patience during the drying process. Treat your caps well, and they'll continue to serve you through countless adventures.

👨

Marcus Chen

Founder & Lead Reviewer

Marcus is a former outdoor guide with 15 years of experience testing gear in the Australian bush. He leads product testing at Best Cap Australia and specialises in sun protection and durability assessment.